LIQUID PROPANE GAS
LIQUID PROPANE GAS OPERATION
Liquid Propane Gas is a high quality petroleum
product which can be stored in liquid form under pressure, but will boil
or become vapor at normal atmospheric temperatures. Although Liquid
Propane gas is a liquid in the tank it can readily be converted to a
vapor when entering the carburetor. The Liquid Propane gas system (Fig.
79), is composed of three main units, carburetor, converter and
filter.
a. The carburetor is of venturi principle and
so designed to mix Liquid Propane gas vapor fuel and air in the correct
proportions for best engine operating efficiency at all engine speeds.
b. The converter is
a combination heat exchanger and pressure reducing unit. The converter
receives the liquid fuel under tank pressure, converts it to vapor form,
reduces pressure to slightly below atmospheric, and regulates the flow
of vapor in volume to meet the engine's demand.
c. The filter's
function is to catch
foreign particles of dirt that may be in the tank and fuel line.
d. To start engine,
open throttle all the way.
Depress plunger on the propane vaporizer for a short period of time and
close the throttle to one-fourth open position. Depress magnetic oil
safety switch (if so equipped) and start the engine. Continue to depress
safety switch button until oil pressure reaches 40 pounds. When weather
is extremely cold, it may be necessary to "choke" the engine
occasionally by depressing button on the vaporizer. Warm up the engine
at approximately 1400 rpm before putting on the load.
OPERATING AND SERVICE INSTRUCTIONS
When removing or servicing converter or filter, be
sure to shut off fuel at the tank and run engine until all fuel is out
of the lines.
CARBURETOR
The Liquid Propane gas carburetor (Fig. 80) replaces
and serves the same function as the gasoline carburetor in that it mixes
the fuel and air in proper ratio for economical operation under all load
conditions. The idle, or no load, adjustment consists of a needle valve
at the base of the throttle box, the setting being held by a locknut, as
shown in Fig. 80. The power adjustment is made by rotating the meter.
tube dial and is firmly set by a lockscrew. This provides the fuel
setting for maximum power and rpm. The economizer varies the fuel input
in proportion to engine requirements during part throttle or irregular
operation of the engine, such as during cruising or deceleration
periods. Adjustment is made by the economizer screw on the opposite side
of the meter tube dial.
CONVERTER (Fig. 81)
The converter is composed of three parts, as follows:
a. The heat exchanger portion is connected to the
cooling system of the engine. The converter furnishes the heat for
vaporizing the fuel in the transformation from liquid to vapor.
b. The primary regulator reduces the liquid fuel from
existing tank pressure to a lower controllable pressure of approximately
51/
c. The secondary regulator is a lockoff device as
well as a fuel regulation unit and controls the flow of fuel to the
carburetor. It operates by engine suction when the engine is running,
and locks off the fuel flow when the engine is stopped. The
converter is equipped with a priming device for starting. The primer
when depressed causes the secondary regulator to leak thus filling the
carburetor lines and manifold with fuel sufficient to start the engine,
and suction takes over and operates the secondary regulator to continue
the flow of fuel. Both primary and secondary regulators are
controlled by spring pressure and do not require adjustment.
FILTER (Fig. 82)
Remove the drain plug from bottom of the Filter and
drain any particles trapped in filter bowl. By removing the six screws
in the cover, the bowl and filtering element may be removed for cleaning
or replacing.
ADJUSTING PROCEDURES
The following adjustments are essential to obtain the
best performance of the engine operating system. Run engine to reach
operating temperature before adjusting. In making adjustments, it is
best to use a Tachometer and Fuel Analyzer.
APPROXIMATE IDLE
Screw idler adjustment (Fig. 80) in (for lean) or out
(for rich) until a good smooth idle is obtained. This may be checked by
means of manifold vacuum; the best idle is at the highest vacuum.
POWER ADJUSTMENT
Screw economizer adjustment all the way in. Set
engine at 1400 rpm with throttle stop screw. After engine has stabilized
at this speed, set power adjustment to read 12.5 on fuel analyzer.
Tighten screw on meter tube after adjustment. If a fuel analyzer is not
available proceed as follows: Set engine at 1400 rpm with throttle stop
screw.
After engine has stabilized at this speed, rotate
meter tube dial to the lean side until engine rpm starts to fall off,
mark this point. Rotate the dial to the rich side until engine rpm again
falls off and mark this point. Go halfway between marks and set 2 to 3
serations to the rich side.
ECONOMIZER ADJUSTMENT
With engine running at 1400 rpm after making power
adjustment, turn out economizer screw gradually until engine has reached
peak rpm at this throttle setting and begins to lose speed. Turn screw
back in until peak rpm is reached, and tighten locknut. Fuel analyzer
will read between 13.8 and 14.4 with this adjustment.
FINAL IDLE ADJUSTMENT
With main jet and economizer set as above, adjust
idle screw for smoothest idle. The throttle stop screw is set for
desired idle rpm. Making this final adjustment will not affect the
correct power or economizer settings.
PRIMER ADJUSTMENT
Run engine at 700 rpm. Loosen locknut and turn primer
out (counter-clockwise) a couple of turns. Press primer button and turn
primer in (clockwise) until mixture richens to drop engine 350 to 400
rpms.
CAUTION: Under no circumstances should power settings
be made too lean as this will result in poor economy and possible engine
damage.
Most analyzers may reverse their reading if they have
been subjected to an overly lean or rich condition. If satifactory
reading cannot be attained, check analyzer.
SPARK PLUGS
The spark plug usage chart for L.P.G. engines should
be as follows:
|
H, HB, HC-318 |
XJ-10-Y |
|
H-361 |
X J-12-Y |
|
HB, HC, HT-361
|
XN-6 |
|
H-413 |
X J-12-Y |
|
HB, HC, HT-413 |
XN-6 |